Filling & Capping / Planet Machinery

Carbonated Beverage Filling Machine

Counter-pressure filling and capping equipment designed to control foaming and CO₂ loss during carbonated beverage packaging.

CSD
Counter-pressure
PET bottles

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Carbonated Beverage Filling Machine — full machine

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Published technical data

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Technical specifications

Model	washing heads	filling heads	capping heads	capacity	filling type	suitable bottle shape	total power	overall dimension(LWH)	Machine weight
DCGF14-12-5	14	12	5	2000-3000bph	Isobaric filling	diameter from θ50-96mm, bottle height from 165-310mm	3kw	236017702350mm	2500kg
DCGF18-18-6	18	18	6	4000-5000bph			3.5kw	293021502450mm	4800kg
DCGF24-24-8	24	24	8	6000-8000bph			5kw	330022502450mm	5900kg
DCGF32-32-8	32	32	8	9000-12000bph			5kw	343026502450mm	6900kg
DCGF40-40-10	40	40	10	12000-15000bph			9kw	443032802450mm	10000kg
DCGF50-50-12	50	50	15	16000-18000bph			9kw	590033002450mm	15500kg
DCGF60-60-15	60	60	15	19000-21000bph			13kw	600052202550mm	18500kg
DCGF72-72-18	72	72	18	26000-28000bph			18kw	654049002550mm	25500kg

Additional product data

Project Name:Full Automatic Complete CSD 2000-30000bph Production Line				PH≥4.6CSD
Material	Shape	Filling volume	Filling level(mm)	Neck type
PET Bottle	Square or Round Bottle	100-2000ml	Distance from bottle neckAccording request	As request
Adjustable specificationsof the bottle type	Middle Mould BaseBottle diameter ≤105mm Bottle Height≤335mm
Adjustable specificationsof the bottle type	Customers need to buy additional change-over parts for the different bottles.If using square bottles, then bottle separating system will be added.
Container Label & Control Mode		Packaging system		Palletizing system
Hot Melt Roll-FedPVC Shrink LabelFull Label/ Half LabelManual / Automaticc		Packing system	Min, Spec.	ManualLow position gantry palletizerRobot PalletizerHigh position gantry palletizerSingle Arm PalletizerManual Palletizer
		ManualFilm shrinkerWrap Around packerRobert Packing Machine	122334463*5
User Ambient Conditions		Temperature:10~40ºC;Humidity:No dew
User Electrical Supply Specification		Voltage:380V±5%, 3phase; Frequency:50HZ±1%

Operating requirements

Bottle Material	PET
Bottle Shape	Square,round or customized shape
Bottie Diameter	50-105mm
Bottle Height	160-335mm
Filling Volume	100m1-2000ml

Package & product fit

Containers & handling.

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Application notes

Using the wind sent access and move wheel in the bottle directly connected technology; canceled screw and conveyor chains, thisenable the change the bottle-shaped become easier.
Bottles fransmissian adopt clip bottleneck fechnology, bottle-shaped transform not need to adjust the equipment level onlychange related the curved plate, wheel and nylon parts is enough.
The specially designed stainless steel bottle washing machine clip is solid and durable, no touch with the screw location of bottle mouth to avoid secondary pollution.
High-speed large gravity flow valve filling valve, filling fast, filing accurate and no liquid lose.
Spiraling decline when output bottle, transform bottle shape no need to adjust the height of conveyor chains6. Host adopt advanced PlC autamatic control technclogy, the key electrical components from famous company such as japan's.

Equipment details

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Product overview

The carbonated beverage filling production line produced by Planet Machinery has good stability, easy operation and supports customization. The carbonated beverage filling equipment is suitable for PET bottles with various capacities and shapes. The carbonated beverage filler can fill carbonated beverage, soft drink, soda etc.

The carbonated beverage filling machine adopts iso-pressure (iso-barometric) filling technology is adopted enabling it to fill more efficiently and more stably with more output than the machine of the same level from others. The isostatic filling machine generally maintains a certain filling pressure in the storage tank. When the container to be filled enters the filling machine, the container is first Inflated, the gas can be compressed air or carbon dioxide gas, preferably carbon dioxide gas. When the pressure in the container and the pressure in the storage tank are the same, the self-weight of the liquid is filled through the open filling valve. During the filling process, the gas in the container is smoothly exported and returned to the storage tank or to the gas chamber.

01 / MACHINE STAGE

Bottle Washing

Into bottle way is air conveyor direct connection with bottle dial. - All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean. - 304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing. - 304/316 stainless steel washing pump make the machine more durable.

02 / MACHINE STAGE

Carboanted drinks filling heads

During filling carbonated drinks ,we use the krones filling structure, to guarrantee the stable filling level and speed, without Boiling -Filling valve and bottle lifter uses adopts German Igus bearings which are corrosion-resistant and maintenance-free. -By install CIP cleaning cups, the filling machine can realize online CIP cleaning -During filling process, there is no reflux of product, avoiding blockage of product.

03 / MACHINE STAGE

Bottle Capping

Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during c apping- All 304/316 stainless steel construction - No bottle no capping - Automatic stop when lack of bottle - Capping effect is stable and reliable, Defective rate ≤0.2%.