Water solution / Returnable container
Connect returnable-bottle inspection, external cleaning, decapping, high-pressure washing, filling and finished-bottle handling as one controlled route.
Request a line proposalLine overview
Build the line around incoming bottle condition, required hygiene, cap format and saleable output. The route separates dirty-container handling from the clean filling zone and keeps each transfer balanced.
Production walkthrough
The supplied 1,200 BPH factory footage covers the physical bottle route. A trimmed YouTube master will replace this preview while the poster remains locally optimized for fast loading.
YouTube master pendingKey features
Each machine prepares, cleans, fills or protects the returnable bottle before the next production handoff.
The overall unit is made of high-quality 304 SUS stainless steel, which is corrosion-resistant and easy to clean. The cylinders and electrical components are all products from well-known domestic and international brands, including Airtac, Siemens and Schneider.
The overall unit is made of high-quality stainless steel, which is corrosion-resistant and easy to clean. The PLC uses the Mitsubishi series from Japan, and the AC contactor uses Siemens components.
PLANET Company’s unique flat upper-and-lower structure avoids problems such as inaccurate upper gallon alignment, failure to lower the bottle, gallon jamming during inversion and loud noise.
High-quality components, such as a CNP pump, Mitsubishi PLC and Siemens inverter. The reasonable design ensures stable operating performance. The adjustable filling level meets market requirements.
The machine has a compact structure, high working efficiency, stable and reliable operation, and a high degree of automation. It uses a plastic bag to protect the gallon bottles.
This equipment integrates automatic gallon feeding and palletizing. The entire unit is made of high-quality 304 stainless steel, with a novel design, easy operation and precise positioning. It is the ideal equipment for reducing manual labor and energy consumption in a 5-gallon water factory.
Model selection
Published model data has not yet been supplied. These confirmed inputs will determine washer length, filling configuration, utilities, footprint and staffing.
Age, damage, odor and contamination limits
Required3–5 gallon bottle and neck drawings
RequiredSaleable bottles per hour and shift plan
RequiredChemical, temperature, contact time and rinse stages
To confirmCap, label, sleeve, bag or handle requirement
To confirmLayout, drainage, utilities and operator plan
To confirmFinal output, utilities, footprint and operator count will be inserted only after the manufacturer specification table is approved.
Process
Hover or select a stage to review its equipment, control points and handoff to the next operation.
1Bottle infeed2Label and cap removal3Prepared bottleRemove the neck label and used cap before washing. The corrosion-resistant 304 stainless-steel structure can be configured with Airtac, Siemens or Schneider components.
1Bottle infeed2Brush stations3Rinse dischargeWash the bottle body, shoulder and neck with rotating brushes and controlled spray before the intensive internal-cleaning stage.
1Bottle alignment2High-pressure wash3Controlled dischargeUse the flat upper-and-lower transfer structure to align and invert each gallon bottle for high-pressure internal washing while reducing jamming and impact noise.
1Final washing2Filling station3Cap applicationCoordinate final washing, filling and capping in one protected machine with an adjustable filling level matched to the approved bottle and market requirement.
1Bottle infeed2Bag application3Protected dischargeApply a protective plastic bag around the finished gallon bottle using a compact automatic machine designed for efficient, stable operation.
1Gallon inlet2Grab gallon03Pallet dischargeAutomatically feed and position finished bottles, then form stable pallet loads to reduce manual labor and energy use in the water factory.
Customer proof
Begin with a delivered PET water line, then explore how layout, integration and product decisions adapt across different markets.
Delivered projectDelivered with water treatment and support for additional pack formats.
Project discussionCustomer team · Indonesia
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A first carbonated-drink line developed from product and package discussions.
Practical operating and maintenance guidance extends the delivery record beyond installation and commissioning.
FAQ
Technical terms and early purchasing decisions are collected here so the production route remains easy to follow.
Start with the incoming bottle-condition standard, likely contaminants, local hygiene requirements and the approved cleaning chemicals. These inputs define washing stages, contact time, temperature, recovery and final-rinse duty.
It may be possible when the bottle and neck drawings are compatible with the guides, carriers and filling station. Both samples must be reviewed before change parts and changeover time can be confirmed.
Use required saleable bottles per shift, available production hours and realistic line efficiency. Washing residence time and the slowest connected machine must be included, not only the filler rating.
Cracked, strongly deformed, heavily contaminated or odorous bottles normally require rejection. The exact acceptance standard should be documented by the operator before the line configuration is finalized.
The project normally requires product water, washing water, drainage, electricity and compressed air. Heated or chemical washing may add hot-water, steam and dosing requirements.
Yes. The downstream route can include inspection, sleeve or bag application, conveyors and pallet handling, selected from output, labor plan and distribution method.
Line inquiry
Share bottle samples or drawings, incoming condition, washing target, cap, required output and available plant utilities.
Our engineering team will follow up with the next configuration questions.
