One protected route from bottle preparation to pack.
Bring beverage preparation, bottle handling, counter-pressure filling, closing and downstream packing into one coordinated production flow. Start with the beverage, bottle, closure and output requirements.
ContainerNew or returnable glass bottle
BeverageCSD · soda water · sparkling drinks
OutputConfirmed from bottle and recipe
Line walkthroughGlass filling & closing
Film coming soon
Production walkthrough
See the glass CSD route at a glance.
Review bottle preparation, filling and closing together with product conditions and line interfaces. Each part of the route should support the same production plan.
Key features
Built around glass handling, pressure and closure fit.
Six areas to review when bringing the beverage, bottle, closure and equipment together.
01
Counter-pressure filling
Coordinate product temperature, filling pressure and valve settings to control foaming and CO₂ loss.
02
Bottle and closure fit
Review the glass bottle drawing, neck finish, crown or screw closure and closing tooling together.
03
New or returnable bottles
Define depalletizing, inspection, rinsing or bottle washing from the incoming bottle condition.
04
Protected bottle handling
Set guides, transfer points and accumulation around the bottle geometry to reduce impact through the line.
05
Recipe-based carbonation
Treat beverage temperature, CO₂ target and transfer conditions as one operating recipe.
06
Protective secondary packing
Select cartons, crates or film packs around bottle protection, distribution and return logistics.
Model selection
Start with your glass bottle. Configure the complete line.
Choose equipment around the bottle condition, closure, beverage and operating plan. Final specifications follow a review of your project inputs.
Rinsing, counter-pressure filling and closing stations · beverage and pressure conditions require confirmationView full image Glass bottle monoblock · equipment form reference, final CSD configuration pendingView full image Complete line reference layout · final arrangement follows the confirmed project inputsView full image
Model specifications pending · configuration inputs available for review
Selection area
Project input
Engineering confirmation
Status
Filler & closer
Bottle, closure and beverage
Head configuration, speed and change parts
To be confirmed
Product conditions
Recipe, CO₂ and temperature
Filling conditions and product-contact scope
To be confirmed
Bottle preparation
New or returnable bottle route
Depalletizing, washing, inspection and rinsing
To be confirmed
Packing route
Carton, crate or film pack and pallet
Bottle protection and downstream line balance
To be confirmed
Factory fit
Floor plan, ceiling height and access
Machine dimensions and maintenance clearance
To be confirmed
Utilities
Power, water, compressed air and CO₂
Connected load and complete-line consumption
To be confirmed
Model names, rated output, head counts, machine dimensions, power and weight are awaiting confirmed glass-line specifications.
Engineering envelope
Confirm these boundary conditions before final model selection.
Bottle & closure
Bottle drawing, capacity, diameter, height, neck finish and crown or screw closure specification.
Bottle condition
New or returnable glass, incoming cleanliness, inspection requirement and washing route.
Beverage
Product recipe, carbonation target, filling temperature and hygiene requirements.
Required output
Saleable bottles per shift, working hours, changeovers and future expansion.
Pack format
Carton, crate or film pack, bottle count, dividers and pallet requirements.
Factory & utilities
Available floor plan, access, power, process water, compressed air and CO₂.
Have the bottle drawing and an output target? Send Bottle / Beverage / Output for a project-specific equipment scope, layout and utility review.
Production process
Eight stages. One complete glass bottle CSD line.
Explore the equipment, operating purpose and handoff at each stage, from process water to finished pallets.
Bottle preparation runs in parallel with beverage preparation and meets it at filling. The final line configuration follows your recipe, bottle and closure specifications, and packaging requirements.
01Water treatment
Water treatment equipment · configuration follows source-water requirements
Stage 01Glass bottle CSD
Water treatment
Prepare the water used for syrup preparation and beverage blending. Select the treatment route from the source-water analysis and finished-drink specification, then coordinate storage and supply with the preparation equipment.
Purpose
Provide process water for the beverage recipe
Confirm
Source-water report · required quality · water demand
Handoff
Treated water to syrup preparation and blending
02Syrup & blending
Blending illustration · syrup preparation scope is confirmed separately
Stage 02Glass bottle CSD
Syrup & blending
Prepare syrup and blend it with treated water and the specified ingredients. The recipe determines the mixing sequence, proportions and batch requirements before the beverage moves to cooling and carbonation.
Purpose
Prepare and blend the beverage recipe
Confirm
Ingredients · mixing ratio · target Brix · batch size
Handoff
Blended beverage to cooling and carbonation
03Cooling & carbonation
Carbonation skid illustration · utilities and operating settings follow the project
Stage 03Glass bottle CSD
Cooling & carbonation
Cool the blended beverage and introduce CO₂ to the agreed target. Coordinate product temperature, gas dosing and transfer pressure with the glass bottle filler so preparation and filling use the same operating recipe.
Supply new or returnable bottles through the preparation route. New bottles may require depalletizing, inspection and rinsing; returnable bottles add sorting, washing and further inspection before filling.
Glass bottle filling detail · final beverage and closure configuration requires review
Stage 05Glass bottle CSD
Fill & close
Fill prepared glass bottles with the carbonated beverage under controlled counter-pressure, then apply the confirmed crown or screw closure. Review filling conditions, bottle transfer and closing tooling as one system.
Functions
Counter-pressure filling · closure application
Confirm
Fill volume · product condition · bottle and closure samples
Handoff
Closed bottles to inspection and labeling
06Inspect & label
Labeling equipment illustration · inspection and coding stations are selected separately
Stage 06Glass bottle CSD
Inspect & label
Check fill level, closure and bottle condition against the agreed criteria, then dry, label and code accepted bottles. Define label material, code position and reject handling around the selected bottle and pack.
Purpose
Check, identify and decorate finished bottles
Confirm
Inspection scope · label · code · reject handling
Handoff
Accepted bottles to protective packing
07Protective packing
Case-packing equipment · final pack and bottle-protection details require confirmation
Stage 07Glass bottle CSD
Protective packing
Group bottles into cartons, crates or approved film packs while protecting the glass through transport and distribution. Bottle geometry, pack count, dividers and return logistics define the packing route.
Options
Cartons · crates · approved film packs
Confirm
Bottle dimensions · pack count · protective material
Handoff
Completed packs to pallet handling
08Palletizing
Palletizing equipment · pallet transport and wrapping scope to be confirmed
Stage 08Glass bottle CSD
Palletizing
Arrange finished packs into the agreed pallet pattern for storage and dispatch. Pallet size, pack strength, layer arrangement and load height define stacking and load-securing requirements.
Purpose
Prepare pallet loads for warehouse handling
Confirm
Pallet size · pack pattern · layers · load height
Handoff
Secured pallets to storage or dispatch
Customer proof
See how line decisions perform in real projects.
Begin with a delivered beverage project, then explore how product, layout and integration decisions adapt across different markets.
100+
Customers
50+
Countries
Since 2004
Manufacturing
Liberia · project record
First CSD line
Liberia
A first carbonated-drink line developed from product and package discussions.
Practical questions for your glass bottle line project.
What information is needed for a glass bottle CSD line proposal?
Share the beverage recipe, carbonation target, bottle and closure drawings, required saleable output, pack format and factory layout. State whether the bottles are new or returnable.
How does a returnable-bottle line differ?
Returnable bottles normally require a defined receiving, sorting, washing and inspection route before filling. Bottle condition, crate handling and reject criteria should be reviewed at the start of the project.
Can crown caps and screw caps run on the same line?
Both routes are possible, but the neck finish, closure feed, closing equipment and change parts must be reviewed for every format. Provide bottle and closure samples before the scope is fixed.
Why is careful bottle transfer important?
Glass containers are rigid and can be damaged by impact or unstable accumulation. Conveyor guides, transfer geometry and line control should be coordinated around the supplied bottle.
How should the target output be specified?
Start with the saleable bottles required per shift and the available production hours. Include washing, cleaning, format changeovers, planned stops and future expansion.
Can the line connect to existing bottle washers or packers?
Existing equipment can be included in the integration review. Share layout drawings, conveyor elevations, operating speeds and controls documentation so the interfaces can be assessed.
Line inquiry
Plan your glass bottle CSD line.
Start with the beverage, bottle, closure and output you have in mind. Add the incoming bottle condition, existing equipment and packaging requirements.
Bottle & closure Beverage Output
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Delivered project
Project discussionCustomer team · Indonesia
